We have one of the industry’s most modern and sophisticated annealing facilities. With state-of-the-art equipment and expertise, TLC provides high-temperature annealing up to 2,150 °F for motor laminations. Achieving this annealing temperature specification means we produce laminations that have ideal magnetic properties and offer maximum performance in their intended applications.
TLC created this guide to offer a comprehensive description of annealing. Here you will learn when to anneal, the steps of the annealing process, common metals used, and typical applications.
What is Annealing?
Annealing alters a metal’s physical and chemical properties to change how it behaves. This heat treatment process can reduce the hardness of the metal and increase its elasticity to make it more suitable for various manufacturing processes.
In order for the desired properties to be achieved, the material must reach its recrystallization temperature for a designated amount of time before it is cooled. The type of metal will determine the proper cooling rate. For instance, metals such as brass, silver, or copper must be quickly quenched in water or slowly air-cooled. Steel must be left at room temperature to cool down.
The change in hardness and ductility occurs when the metal’s atoms migrate in the heating process into a crystal lattice, decreasing the number of dislocations. As the annealed material cools, it begins to recrystallize. The phase composition and crystal grain size depend on the cooling and heating rates and will determine the properties of the end product.
To attain the desired properties, additional heat treatments may be necessary. Hot or cold working after annealing will alter the material structure, affecting the desired outcome. Targeting the heat-treating process based on the metal’s phase diagram and material composition can help to properly prepare the material for fabrication, including stamping and forming.
When Should You Anneal?
There are many types of heat treatments used in the metal industry. Annealing is one of the most beneficial in manufacturing because of its unique ability to reduce hardness, decrease brittleness, and increase ductility.
These are several instances when annealing is applicable:
Fabrication and Manufacturing Processes:
Annealing alters the properties of the metal so that it is easier for manufacturers and fabricators to manipulate. Using annealed metal means it is less likely to weaken or fracture when pressed or bent.
Improving the Lifespan of Machining Tools:
Hard metals are notorious for causing wear to machining tools. Using annealed metals alleviates concerns about premature wear and reduces unnecessary damage to equipment. The annealing process not only improves the lifespan of machining tools but also improves the manufacturer’s ability to machine the metal.
Removing Residual Stress:
Once the original cause of stress gets removed from metal, anything remaining is known as residual stress. Annealing removes this property, preventing future processes from being affected by the long-lasting effects of residual stress.
Removing Effects of Work Hardening:
During cold forming, bending, or drawing, work hardening may occur. Annealing can reverse these issues, eliminating possible cracking and making the material easier to manage.
What Are the Steps in the Annealing Process?
Annealing is a three-step process that involves heating the material past the point of recrystallization, causing atoms to move and redistribute while eradicating dislocations in the end product. The material is then allowed to cool, recrystallizing once again as it reaches the required temperature.
The steps for annealing are:
- Recovery: An annealing furnace raises the temperature of the material, reducing all internal stresses.
- Recrystallization: Going beyond the recrystallization temperature causes the formation of new grains. There is no residual stress as long as the temperature remains below the melting point.
- Grain Growth: When the material cools at a set rate, new grains can develop, and the material becomes more formable.
Common Metals Used in Annealing
There are several common alloys receptive to the annealing process.
Alloys
The primary objective of the annealing process for soft magnetic alloys is to minimize the defects that generate residual stress in the material, thereby optimizing the magnetic properties.
Any type of cold work from machining or stamping can generate crystal defects such as dislocations, stacking faults and twins. These defects are healed by the annealing process.
When the material reaches the annealing temperature at which atomic mobility is appreciable, the concentration of point defects such as vacancies or substitutional and interstitial impurities diminishes by diffusion from the bulk of the material to the surface.
The most common furnace atmosphere for annealing of soft magnetic alloys is dry hydrogen, usually specified to have a dew point of < -40° C inside the furnace. The reducing atmosphere mitigates the potential for oxidation and has the added benefit of removing any residual carbon at and near the surface of the parts through a decarburizing reaction with the hydrogen.
Many types of steel are receptive to annealing, specifically silicon steel (electrical steel) and thin-gauge electrical steel, both of which TLC uses for motor laminations.
Common Uses of Annealed Metals
Applications that frequently use annealed metals include:
Sheet Steel:
Galvanized steel sheets and cold-rolled steel sheets benefit from the annealing process, which reduces hardness for easier processing. Annealing improves formability and ductility without affecting dimensional stability. It allows for manipulation of the metal without cracking during fabrication processes like bending, forming, punching, and cutting.
Cold-Finished Bar and Metal Wire:
Pulling metals through a die causes stresses in the grains, work-hardening the material and causing an increase in brittleness and strength. Annealing removes these stressors to produce the required mechanical properties in the metal.
Aluminum:
Annealing aluminum alloys prevents cracking or tearing and allows for extreme drawing and forming operations.
Metal Uniformity:
When welding creates residual stress, annealing makes the material more uniform, specifically in the heat-affected area.
High-Temperature Annealed Laminations From Thomson Lamination Company
Thomson Lamination Company is an industry expert in annealing, and we specialize in manufacturing a wide variety of heat-treated laminations using specialty electrical steel alloys.
The parts we produce serve a variety of high-performance rotating components across many industries, including but not limited to:
We are home to one of the industry’s most sophisticated NADCAP-certified annealing facilities, and our expert team can stamp a wide variety of heat-treated laminations. TLC can provide you with custom solutions to meet your business demands.
Contact us to discuss your specific requirements, or request a quote today to start working on your next project.
